| 296-806-100 | Scope. |
| REQUIREMENTS FOR ALL MACHINES |
| 296-806-200 | Summary. |
| WORKPLACE |
| 296-806-20002 | Secure machines designed to stay in one place. |
| 296-806-20004 | Protect employees from slipping hazards around machinery. |
| 296-806-20006 | Arrange work areas to avoid creating hazards. |
| MACHINE CONTROLS AND OPERATIONS |
| 296-806-20008 | Make sure operating controls meet these requirements. |
| 296-806-20010 | Protect employees from unintentional machine operation. |
| 296-806-20012 | Make sure emergency stop controls meet these requirements. |
| 296-806-20014 | Control machine vibration. |
| 296-806-20016 | Prevent overspeed conditions. |
| 296-806-20018 | Make sure hand feeding and retrieval tools meet these requirements. |
| 296-806-20020 | Protect employees who are adjusting or repairing machinery. |
| POWER TRANSMISSION PARTS |
| 296-806-20022 | Keep power transmission equipment in good working condition. |
| 296-806-20024 | Inspect power transmission parts. |
| 296-806-20026 | Protect employees lubricating moving machinery. |
| SAFEGUARDING REQUIREMENTS |
| 296-806-20028 | Safeguard employees from the point of operation. |
| 296-806-20030 | Safeguard employees from nip or shear point hazards. |
| 296-806-20032 | Safeguard employees from rotating or revolving parts. |
| 296-806-20034 | Safeguard employees from reciprocating or other moving parts. |
| 296-806-20036 | Safeguard employees from flying objects. |
| 296-806-20038 | Safeguard employees from falling objects. |
| 296-806-20040 | Safeguard employees from moving surfaces with hazards. |
SAFEGUARDING METHODS
Guards |
| 296-806-20042 | Make sure guards meet these requirements. |
| DEVICES |
| 296-806-20044 | Make sure devices meet these requirements. |
| 296-806-20046 | Make sure light curtains meet these requirements. |
| 296-806-20048 | Make sure pressure-sensitive mats meet these requirements. |
| 296-806-20050 | Make sure restraint or pullback devices meet these requirements. |
| 296-806-20052 | Make sure two-hand devices meet these requirements. |
| 296-806-20054 | Make sure devices used with barrier guards meet these requirements. |
| DISTANCE |
| 296-806-20056 | Make sure safeguarding by distance meets these requirements. |
| 296-806-20058 | Make sure guardrails used for safeguarding meet these requirements. |
| REQUIREMENTS FOR SPECIFIC MACHINE HAZARDS |
| 296-806-30002 | Fit arbors and mandrels to the machine. |
| 296-806-30004 | Safeguard belt and rope drives. |
| 296-806-30006 | Make sure belt or rope drives meet these requirements. |
| 296-806-30008 | Protect employees while shifting belts on belt and pulley drives. |
| 296-806-30010 | Make sure belt tighteners meet these requirements. |
| 296-806-30012 | Safeguard cams, connecting rods, tail rods, and extension piston rods. |
| 296-806-30014 | Safeguard chain and sprocket drives. |
| 296-806-30016 | Safeguard fan blades. |
| FLYWHEELS |
| 296-806-30018 | Safeguard flywheels. |
| 296-806-30020 | Safeguard gears. |
| 296-806-30022 | Safeguard projections on moving parts. |
| 296-806-30024 | Safeguard pulleys. |
| 296-806-30026 | Make sure pulleys meet these requirements. |
| 296-806-30028 | Safeguard revolving drums, barrels, and containers. |
| 296-806-30030 | Safeguard shafting. |
| 296-806-30032 | Make sure shafting meets these requirements. |
| 296-806-30034 | Safeguard unused keyways. |
| 296-806-30036 | Make sure revolving collars meet these requirements. |
| 296-806-30038 | Safeguard counterweights. |
| ADDITIONAL REQUIREMENTS FOR SOME MACHINES AND MACHINE OPERATIONS |
| 296-806-400 | Summary. |
| ABRASIVE WHEELS |
| 296-806-405 | Summary. |
| 296-806-40502 | Make sure abrasive wheels and machines are properly designed and constructed. |
| 296-806-40504 | Make sure machines have safety guards. |
| 296-806-40506 | Make sure safety guards meet specific requirements. |
| 296-806-40508 | Provide a tongue guard on bench, pedestal, floorstand, and cylindrical grinders. |
| 296-806-40510 | Use a work rest for off-hand grinding. |
| 296-806-40512 | Make sure abrasive wheels are safe to use. |
| 296-806-40514 | Mount wheels properly. |
| 296-806-40516 | Use proper flanges. |
| 296-806-40518 | Make sure flanges are in good condition. |
| 296-806-40520 | Use specific flanges for Type 1 cutting-off wheels. |
| 296-806-40522 | Use specific flanges for Type 27A cutting-off wheels. |
| 296-806-40524 | Use blotters when required. |
| 296-806-40526 | Meet specific blotter requirements when using modified Types 6 and 11 wheels (terrazzo). |
| Calenders |
| 296-806-410 | Summary. |
| 296-806-41002 | Provide calender safety controls. |
| 296-806-41004 | Follow these stopping limit requirements for calenders. |
| COMPACTORS |
| 296-806-415 | Summary. |
| 296-806-41502 | Safeguard hazardous moving parts of stationary compactors. |
| 296-806-41504 | Follow these requirements for compactor controls. |
| 296-806-41506 | Follow these requirements for compactor access doors and covers. |
| 296-806-41508 | Follow these requirements for compactors that cycle automatically. |
| CONVEYORS |
| 296-806-420 | Summary. |
| GENERAL REQUIREMENTS FOR CONVEYORS |
| 296-806-42002 | Follow these requirements for conveyors. |
| 296-806-42004 | Provide emergency stops on conveyors. |
| 296-806-42006 | Label conveyor controls. |
| 296-806-42008 | Prohibit riding on conveyors. |
| 296-806-42010 | Provide safe access to conveyors. |
| 296-806-42012 | Provide backstop or antirunaway devices on incline, decline, or vertical conveyors. |
| 296-806-42014 | Make only safe alterations to conveyors. |
| 296-806-42016 | Inspect and replace worn conveyor parts. |
| 296-806-42018 | Follow these requirements for replacing conveyor parts. |
| 296-806-42020 | Follow these requirements for spill guards. |
| 296-806-42022 | Provide pedestrian overpasses for conveyors. |
| 296-806-42024 | Guard openings to hoppers and chutes. |
| 296-806-42026 | Install guideposts. |
| BELT CONVEYORS |
| 296-806-42028 | Guard nip points on belt conveyors. |
| 296-806-42030 | Install emergency stop controllers on overland belt conveyors. |
| 296-806-42032 | Install belt conveyor overpasses. |
| CHAIN CONVEYORS |
| 296-806-42034 | Safeguard chain conveyors. |
| 296-806-42036 | Guard return strands on chain conveyors. |
| 296-806-42038 | Guard chain conveyors that are used as a transfer mechanism. |
| ELEVATOR CONVEYORS |
| 296-806-42040 | Prevent material from falling off of elevator conveyors. |
| INCLINED RECIPROCATING CONVEYORS (SHAKERS) |
| 296-806-42042 | Provide protection where employees must load shakers. |
| 296-806-42044 | Provide grating over silo and bunker openings for shuttle conveyors. |
| MOBILE CONVEYORS |
| 296-806-42046 | Guard wheels and rails on mobile conveyors. |
| 296-806-42048 | Prevent hazardous motion on mobile conveyors. |
| 296-806-42050 | Provide a detector for mobile conveyors. |
| 296-806-42052 | Provide safe access on mobile conveyors. |
| PUSHER-BAR CONVEYORS |
| 296-806-42054 | Guard pusher-bar conveyors. |
| ROLLER CONVEYORS |
| 296-806-42056 | Prohibit walking on roller-type conveyors. |
| 296-806-42058 | Use speed controls for roller and wheel conveyors. |
| 296-806-42060 | Safeguard belt-driven live roller conveyors. |
| SCREW CONVEYORS |
| 296-806-42062 | Guard screw conveyors. |
| SKIP HOISTS |
| 296-806-42064 | Provide slack-cable switches on hoists. |
| 296-806-42066 | Block the skip bucket and counterweight guides. |
| 296-806-42068 | Protect against wire rope coming off sheaves. |
| SLAT AND ROLLER-SLAT CONVEYORS |
| 296-806-42070 | Safeguard slat and roller-slat conveyors. |
| TOWED CONVEYORS |
| 296-806-42072 | Provide a safe method for disengaging the tow pin. |
| 296-806-42074 | Protect employees from moving carts on towed conveyors. |
| 296-806-42076 | Provide clearances and warnings for carts on towed conveyors. |
| 296-806-42078 | Mark projections above the floor. |
| FOOD PROCESSING EQUIPMENT |
| 296-806-425 | Summary. |
| FACILITIES |
| 296-806-42502 | Provide locks on chamber doors of large air conditioning units. |
| 296-806-42504 | Use proper door locks on rack-type bread coolers. |
| 296-806-42506 | Provide see-through panels on fermentation room doors. |
| 296-806-42508 | Cover exposed hot pipes. |
| 296-806-42510 | Provide extension piping on stationary lubrication fittings. |
| 296-806-42512 | Provide hoods for pan-washing tanks. |
| 296-806-42514 | Safeguard proof boxes. |
| 296-806-42516 | Safeguard storage bins. |
| MATERIAL HANDLING |
| 296-806-42518 | Follow these design requirements for bag lifts (bag arm elevators) and chutes. |
| 296-806-42520 | Follow these requirements for chain tackle. |
| 296-806-42522 | Safeguard conveyors. |
| 296-806-42524 | Use properly designed covers for screw conveyors (augers). |
| 296-806-42526 | Safeguard pallet jacks and hand trucks. |
| SPECIFIC FOOD PROCESSING EQUIPMENT |
| 296-806-42528 | Safeguard bakery slicers. |
| 296-806-42530 | Safeguard bakery wrapping machines. |
| 296-806-42532 | Provide troughs with antifriction-bearing casters. |
| 296-806-42534 | Follow these requirements for trough hoists and similar equipment. |
| 296-806-42536 | Follow these requirements for dividers. |
| 296-806-42538 | Safeguard manually-fed dough and cross-roll brakes. |
| 296-806-42540 | Provide a guard or tripping device on reversible dough brakes. |
| 296-806-42542 | Follow these requirements for doughnut machines. |
| 296-806-42544 | Follow these requirements for dumpbins and blenders. |
| 296-806-42546 | Follow these requirements for flour-handling machines. |
| 296-806-42548 | Follow these requirements for traveling or track-type flour scales. |
| 296-806-42550 | Follow these requirements for food grinders and cutters. |
| 296-806-42552 | Provide covers with interlocks on ingredient premixers, emulsifiers, and similar machines. |
| 296-806-42554 | Follow these requirements for open fat kettles. |
| 296-806-42556 | Follow these requirements for steam kettles. |
| 296-806-42558 | Follow these requirements for chocolate melting, refining, and mixing kettles. |
| 296-806-42560 | Safeguard meat-processing equipment (circular meat-cutting saws). |
| 296-806-42562 | Follow these requirements for horizontal dough mixers. |
| 296-806-42564 | Follow these requirements for vertical mixers. |
| 296-806-42566 | Follow these requirements for mechanical-feed moulders. |
| 296-806-42568 | Follow these requirements for hand-fed moulders. |
| 296-806-42570 | Design, install, and construct your ovens according to these requirements. |
| 296-806-42572 | Properly locate emergency "stop" buttons and main shut off valves for ovens. |
| 296-806-42574 | Inspect and test safety devices on ovens. |
| 296-806-42576 | Follow these requirements for peanut-cooling trucks. |
| 296-806-42578 | Follow these requirements for pretzel-rolling, pretzel stick extruding, rotary, and die machines. |
| 296-806-42580 | Safeguard box and roll-type dough sheeters. |
| 296-806-42582 | Provide proper enclosures for sifters. |
| 296-806-42584 | Follow these requirements for sugar and spice pulverizers. |
| FORGING MACHINES |
| 296-806-430 | Summary. |
| GENERAL REQUIREMENTS FOR FORGING |
| 296-806-43002 | Follow these safety requirements when using lead and lead casts. |
| 296-806-43004 | Properly inspect and maintain forging equipment. |
| 296-806-43006 | Use safety blocks on hammers and presses. |
| 296-806-43008 | Make sure tongs meet these requirements. |
| 296-806-43010 | Protect employees when removing scale. |
| 296-806-43012 | Provide adequate foundations for hammers and presses. |
| 296-806-43014 | Follow these requirements for manually operated valves and switches. |
| HAMMERS |
| 296-806-43016 | Use die keys and shims made of proper-grade material. |
| 296-806-43018 | Provide a safety cylinder head. |
| 296-806-43020 | Provide a shutoff valve. |
| 296-806-43022 | Provide a means for cylinder draining. |
| 296-806-43024 | Follow these requirements for pressure pipes. |
| 296-806-43026 | Follow these requirements when using board hammers. |
| OTHER FORGE FACILITY EQUIPMENT |
| 296-806-43028 | Protect against sparks from saws. |
| GARBAGE (WASTE) DISPOSALS |
| 296-806-435 | Summary. |
| 296-806-43502 | Safeguard garbage (waste) disposal equipment. |
| GLUE SPREADERS |
| 296-806-440 | Summary. |
| 296-806-44002 | Provide guards and automatic shutoffs on glue spreaders. |
| IRONWORKERS |
| 296-806-445 | Summary. |
| 296-806-44502 | Safeguard ironworkers point of operation. |
| 296-806-44504 | Follow these requirements for adjustable restrictors when safeguarding ironworkers. |
| LATHES |
| 296-806-450 | Summary. |
| METAL LATHES |
| 296-806-45002 | Provide shields or guards on metal lathes for chip or coolant hazards. |
| 296-806-45004 | Safeguard work-holding devices (chucks). |
| 296-806-45006 | Follow these requirements for chip control and handling. |
| 296-806-45008 | Safeguard power-clamping devices. |
| 296-806-45010 | Restrain extended workpieces on horizontal lathes. |
| WOODWORKING LATHES |
| 296-806-45012 | Guard cutting heads on profile lathes and swing-head lathes. |
| 296-806-45014 | Guard cutting heads on turning lathes. |
| 296-806-45016 | Guard automatic turning lathes. |
| 296-806-45018 | Guard wood lathes used for turning long pieces of stock. |
| MECHANICAL POWER PRESSES |
| 296-806-455 | Summary. |
| DESIGN AND CONSTRUCTION |
| 296-806-45502 | Make sure mechanical power presses are properly designed and constructed. |
| SAFEGUARDING |
| 296-806-45504 | Safeguard presses that use unitized tooling. |
| 296-806-45506 | Protect operators from guidepost hazards. |
| 296-806-45508 | Safeguard the point of operation. |
| 296-806-45510 | Make sure point-of-operation guards are properly designed and constructed. |
| 296-806-45512 | Make sure barrier guards meet these requirements. |
| 296-806-45514 | Make sure point-of-operation devices are effective. |
| 296-806-45516 | Make sure presence-sensing devices used to safeguard the point of operation meet these requirements. |
| 296-806-45518 | Make sure pull-back devices used to safeguard the point of operation meet these requirements. |
| 296-806-45520 | Make sure restraint (holdout) devices used to safeguard the point of operation meet these requirements. |
| 296-806-45522 | Make sure two-hand control devices used to safeguard the point of operation meet these requirements. |
| 296-806-45524 | Make sure two-hand trip devices used to safeguard the point of operation meet these requirements. |
| 296-806-45526 | Provide additional safeguards when the operator puts one or both hands into the point of operation. |
| OPERATIONS |
| 296-806-45528 | Establish die setting procedures. |
| 296-806-45530 | Handle dies safely. |
| 296-806-45532 | Protect die setters during setup and tryout. |
| 296-806-45534 | Train press operators. |
| 296-806-45536 | Operate mechanical power presses safely. |
| 296-806-45538 | Provide tools and other means to protect press operators. |
| 296-806-45540 | Inspect and maintain presses. |
| 296-806-45542 | Make sure presses and operating practices used in the PSDI (presence sensing device initiation) mode of operation meet these requirements. |
| MILLS |
| 296-806-460 | Summary. |
| 296-806-46002 | Meet height requirements for mill rolls. |
| 296-806-46004 | Provide mill safety controls. |
| 296-806-46006 | Follow these stopping limit requirements for mills. |
| PRESS BRAKES |
| 296-806-465 | Summary. |
| GENERAL REQUIREMENTS FOR PRESS BRAKES |
| 296-806-46502 | Provide auxiliary safety aids on press brakes. |
| 296-806-46504 | Safeguard the point of operation on press brakes. |
| SAFE DISTANCE SAFEGUARDING |
| 296-806-46506 | Follow this requirement when using safe distance safeguarding. |
| 296-806-46508 | Develop a safe distance safeguarding program for press brakes. |
| 296-806-46510 | Follow these requirements for safe distance training for press brakes. |
| 296-806-46512 | Require safe distance retraining for press brake operations. |
| 296-806-46514 | Conduct periodic safe distance inspections on press brakes. |
| 296-806-46516 | Supervise the safe distance program for press brakes. |
| ROLL-FORMING AND BENDING MACHINES |
| 296-806-470 | Summary. |
| 296-806-47002 | Follow these requirements for machine initiation. |
| 296-806-47004 | Safeguard nip points of roll-forming and bending machines. |
| SANDING MACHINES |
| 296-806-475 | Summary. |
| 296-806-47502 | Guard drum sanders. |
| 296-806-47504 | Guard disk sanders. |
| 296-806-47506 | Guard belt sanders. |
| 296-806-47508 | Follow these requirements for feed roll guarding. |
| SAWS AND CUTTING HEADS |
| 296-806-480 | Summary. |
| GENERAL REQUIREMENTS FOR ALL SAWS AND CUTTING HEADS |
| 296-806-48002 | Protect employees using saws and cutting heads. |
| 296-806-48004 | Make sure saws and cutting heads are sharpened and tensioned by qualified people. |
SAWS
General Requirements for All Saws |
| 296-806-48006 | Make sure saws are safe to use. |
| Requirements for All Circular Saws |
| 296-806-48008 | Make sure all circular saws meet these requirements. |
| 296-806-48010 | Make sure circular saw gages meet these requirements. |
| 296-806-48012 | Safeguard hand-fed circular table saws. |
| 296-806-48014 | Provide kickback protection for employees using hand-fed circular table ripsaws when ripping wood products. |
| 296-806-48016 | Safeguard self-feed circular saws. |
| 296-806-48018 | Provide kickback protection for self-feed circular ripsaws when ripping wood products. |
| 296-806-48020 | Guard circular resaws. |
| 296-806-48022 | Provide spreaders for circular resaws. |
| Requirements for Specific Circular Saws |
| 296-806-48024 | Protect employees from automatic saw hazards. |
| 296-806-48026 | Guard inverted swing (jump) saws. |
| 296-806-48028 | Guard miter saws. |
| 296-806-48030 | Guard radial saws. |
| 296-806-48032 | Limit the travel of radial saws. |
| 296-806-48034 | Provide kickback protection for radial saws used for ripping wood products. |
| 296-806-48036 | Guard revolving double arbor saws. |
| 296-806-48038 | Guard swing saws. |
| 296-806-48040 | Limit the travel of swing saws. |
| Requirements for Band Saws and Drag Saws |
| 296-806-48042 | Make sure band saws meet these requirements. |
| 296-806-48044 | Protect employees from drag saw hazards. |
CUTTING HEADS
General Requirements for All Cutting Heads |
| 296-806-48046 | Maintain and balance knives and cutting heads. |
| BORING AND MORTISING MACHINES |
| 296-806-48048 | Make sure boring and mortising machines meet these requirements. |
| CHIPPER AND HOG MILLS |
| 296-806-48050 | Follow these requirements for chipper mills. |
| 296-806-48052 | Follow these requirements for hog mills. |
| 296-806-48054 | Protect employees from falling into chipper and hog mills. |
| JOINTERS |
| 296-806-48056 | Make sure jointers with horizontal cutting heads meet these requirements. |
| 296-806-48058 | Guard horizontal cutting heads on hand-fed jointers. |
| 296-806-48060 | Guard vertical cutting heads on jointers. |
| MOLDING, STICKING AND MATCHING MACHINES |
| 296-806-48062 | Make sure molding, sticking and matching machines meet these requirements. |
| PANEL RAISERS AND OTHER SIMILAR MACHINES |
| 296-806-48064 | Guard hand-fed panel raisers and other similar machines. |
| PLANERS |
| 296-806-48066 | Make sure planers with a horizontal cutting head meet these requirements. |
| 296-806-48068 | Guard planers. |
| 296-806-48070 | Guard planer feed rolls. |
| 296-806-48072 | Provide kickback protection on planers running stock of varied thicknesses. |
| SHAPERS |
| 296-806-48074 | Make sure shapers meet these requirements. |
| TENONING MACHINES |
| 296-806-48076 | Guard tenoning machine feed chains and sprockets. |
| 296-806-48078 | Guard tenoning machines. |
| VENEER MACHINES |
| 296-806-48080 | Guard veneer cutters and wringer knives. |
| 296-806-48082 | Guard veneer clippers. |
| 296-806-48084 | Follow these requirements for guarding guillotine cutters. |
| 296-806-48086 | Provide mechanisms to stop power-driven guillotine cutters. |
| 296-806-48088 | Prohibit riders on veneer slicer carriages. |
| SEWING MACHINES |
| 296-806-485 | Summary. |
| 296-806-48502 | Guard sewing machine needles. |
| 296-806-500 | Definitions. |